Lemorau MEBR+

  • MEBR+ 330 con gestione della pressione di fustellatura da touch screen

LEMORAU MEBR+
Modular label die cutting machine

Lemorau MEBR+ is a finishing machine developed in a modular concept. It allows to add modules upgrading the machine according to customer needs.

Lemorau MEBR+ die cutting unit runs in full rotary and semi-rotary mode. Semi-rotary for short runs and full rotary for high speed longer runs. The registration tolerance is maintained during acceleration, deceleration and production time due to the latest servo technology.

  • Max speed (rotary die cutting for blank labels): 200 m/min
  • Max speed (rotary die cutting with register): 120 m/min
  • Max speed (semirotary die cutting with register): 40 m/min (80 m/min optional) depending on job
  • Web width 250, 330, 400, 450 mm (10, 13, 16, 18″) or custom
  • Electronic Counter (labels / meters / rolls/ total meters / total labels / diameter)
  • 250 Job memory for easy and quick job set ups
  • Web and matrix break detection
  • QRC (Quick Remote Connection) diagnostic system
  • Automatic web tension control system by servo motors – Constant and Taper tension
  • Foot pedal to jog the machine
  • Multi language HMI touch screen

UNWINDER

  • Servo driven unwinder with max. Ø 700 mm (27,5”) – optional max. Ø 1 mt
  • Pneumatic shaft Ø 76mm (3”)
  • Automatic stop at master roll end with programmable end of roll function
  • Clockwise / counterclockwise unwinding
  • Adjustable splice table with pneumatic clamps
  • Electronic web guide system

DIE CUTTING

  • Operates in full rotary or semirotary mode
  • Die repeats in rotary mode: min. 203,20 - max. 431,8 mm (8 - 17″)
  • Standard gears for magnetic cylinders are 1/8 CP, straight teeth, angle 20 degrees
  • Recommended die repeat in semirotary mode (Z130): 82,55 – 330,20 mm
  • Servo driven buffer for semirotary web movement
  • Deflaction funtion for existing flexigle dies in semirotary mode
  • Servo driven waste rewinder max. Ø 600 mm (24”)

DIE CUTTING WITH SPEED PACK (optional)

  • Operates in full rotary or semirotary mode
  • Die repeats in rotary mode: min. 203,20 - max. 603,25 mm (8 – 23,75″)
  • Standard gears for magnetic cylinders are 1/8 CP, straight teeth, angle 20 degrees
  • Recommended die repeat in semirotary mode (Z190): 82,55 – 482,60 mm
  • Servo driven buffer for semirotary web movement
  • Deflaction funtion for existing flexigle dies in semirotary mode
  • Servo driven waste rewinder max. Ø 600 mm (24”)

SLITTING

  • Set of 6 circular knives with lateral adjustment – Can be added more as optional
  • Razor knives unit – as optional

REWINDING

  • Servo driven equipped with 2 interchangeable pneumatic rewinders
  • Equipped with air shafts Ø 76 mm (3”) - other sizes as optional
  • Semi-automatic rewinding
  • Clockwise / counterclockwise rewinding (labels in / labels out)
  • Max. rewinder Ø 600 mm (23,7 “) using single rewinder / 350 mm (13,8 “) using double rewinder
  • Can be upgraded with semi-automatic turret rewinding

UNWINDER

  • Modular 1 meter (40″) unwinder diameter
  • Corona treatment
  • Web cleaner

PRINTING / EMBELLISHING

  • Delam/Relam
  • Flat bed screen printing
  • Hot foil flat bed
  • Inkjet module for variable data
  • Lamination station (Linerless/ with liner)
  • Cold foil
  • Rotary/semi-rotary Flexo modules
  • Rotary screen printing
  • Turn bar

DIE CUTTING

  • Additional rotary die station
  • Anvil roll with adjustable gap, adjustable through touch screen
  • Pressure gauges for die cutting unit
  • Bearer wipers
  • Custom made die cutting unit according to existing cylinders
  • Laser cut
  • Speed Pack Semi-rotary die cut up to 80m/min
  • Waste presser roll

SLITTING

  • Additional slitting knives
  • Automatic positioning of slitting knives
  • Razor slitting knives

REWINDING

  • Additional mandrels in customized sizes
  • Turret rewinder

OTHER OPTIONS

  • Conveyor
  • Easy strip waste rewinder
  • Anti-static bar
  • Clear on clear sensor
  • Air trim removal
  • Back scorer unit
  • Lamination station
  • Booklet label module
  • Cast’n’cure
  • Multi layer labels
  • RFID insertion
  • Industry 4.0 kit

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